Electrical Controls Engineer IV
New Yesterday
Libbey is seeking a highly technical and visionary Electrical Controls Engineer IV to lead the design, development, and deployment of innovative automation systems.
This role requires deep expertise in Allen-Bradley Kinetix servo platforms, advanced motion control, and computer systems integration.
The ideal candidate is not only proficient in programming and commissioning servo-driven machines, but also understands the broader architecture—networking, industrial PC integration, SCADA, and data systems—that drive modern automation platforms.
RESPONSIBILITIES
* Design and implement complex automation systems featuring Allen-Bradley Kinetix servo motion (coordinated motion, camming, and registration systems).
* Develop modular, scalable control logic in Studio 5000 Logix Designer, using best practices with UDTs, AOIs, and structured code organization.
* Engineer and troubleshoot high-speed deterministic motion systems and synchronized multi-axis platforms.
* Integrate control systems with industrial PCs, edge devices, databases, and enterprise software.
* Configure and maintain EtherNet/IP networks, switches, and secure communication between PLCs, HMIs, and SCADA systems.
* Create and manage HMI/SCADA interfaces in FactoryTalk View and/or Ignition, including advanced data handling and alarm strategies.
* Work cross-functionally with software, IT, and operations teams to ensure seamless machine-to-system integration.
* Lead controls-related R&D initiatives, prototyping, and technology scouting.
* Mentor junior engineers and provide architectural input for long-term automation strategy.
* Maintain documentation including I/O lists, electrical schematics, system topologies, and support manuals.
REQUIREMENTS & QUALIFICATIONS
* Bachelor’s degree in Electrical Engineering, Computer Engineering, Mechatronics, or a related field is required
* 10+ years of hands-on experience in controls engineering
* Proven expertise in:
* Allen-Bradley Kinetix servo systems (5500/5700)and motion tuning
* Studio 5000 / Logix5000programming and project organization
* FactoryTalk View ME/SEHMI systems
* EtherNet/IP, CIP Motion, and device communication
Strong understanding of computer systems architecture including:
* Industrial networking (switch configuration, VLANs, NATs)
* Integration with Windows-based HMIs, OPC servers, and data logging systems
* Working knowledge of PC-based control, SQL databases, and virtualization
Competency in AutoCAD Electrical or equivalent for panel design and documentation
Deep familiarity with machine safety design, standards (e.g., ISO 13849, NFPA 79), and risk assessment
- Location:
- Toledo