Electrical Controls Engineer

2 Days Old

*Position Overview:*
While professional experience and qualifications are key for this role, make sure to check you have the preferable soft skills before applying if required.
We are a leading OEM (Original Equipment Manufacturer) specializing in custom-engineered process and handling systems to companies in the pharmaceutical, food, chemical and cosmetics industries. We are seeking a highly skilled and experienced Controls Engineer to join our team. The ideal candidate will have extensive experience designing industrial control systems from the ground up, with a strong emphasis on AutoCAD Electrical for CAD design and Allen-Bradley-based hardware and software platforms, including PLCs, HMIs, and VFDs. This position will play a key role in developing, implementing, and supporting automation systems for our machines. The ideal candidate will have a solid understanding of end-to-end control system lifecycle, from design to customer handoff.
*Key Responsibilities:*
* Design and develop industrial control systems utilizing AutoCAD Electrical, including panel layouts, wiring diagrams, and I/O schematics. * Program, debug, and commission Allen-Bradley PLCs (CompactLogix, ControlLogix, Micro800), HMIs (FactoryTalk View SE/ME, Panelview 800), and VFDs (PowerFlex series). * Lead the electrical controls portion of machine projects from concept through FAT (Factory Acceptance Testing), installation, and SAT (Site Acceptance Testing). * Develop, write, and maintain detailed Software Development Specifications (SDS) that outline system functionality, sequence of operations, PLC/HMI structures, and communication protocols for internal teams and end users. * Collaborate closely with mechanical engineering, panel builders, and project managers to ensure machine functionality meets customer specifications. * Troubleshoot and optimize control systems to ensure safety, reliability, and efficiency. * Maintain and update documentation, backups, and version control for control systems. * Provide training and support to customer maintenance and operations staff. * Provide input on standards development, best practices, and design improvements. * Manage multiple projects in different states simultaneously.
*Preferred Skills and Qualifications:*
* Bachelor’s degree in Electrical Engineering, or related engineering field (not a must if you have serious experience). * *5+ years of experience in controls/automation engineering, including full project lifecycle ownership.* * Proven experience designing complete control systems from scratch (concept to commissioning). * Strong proficiency in AutoCAD Electrical for control panel and wiring design. * In-depth knowledge of Rockwell Automation/Allen-Bradley PLCs, HMIs, and VFDs. * Familiarity with virtualization, Windows Server, SCADA systems, industrial networks, and/or data acquisition/batch reporting tools is a plus. * Excellent troubleshooting, documentation, and communication skills. * Ability to travel occasionally for customer installations and support.
*Nice-to-Have:*
* Experience with safety PLCs and machine safety design (e.g., GuardLogix, risk assessments). * Knowledge of UL, NFPA, and CE electrical standards. * Experience with additional control system environments and manufacturers (Siemens, ABB, Schneider, etc.). * Experience with Servo motor control. * Exposure to industrial protocols (EtherNet/IP, Modbus, OPC UA).
*What We Offer:*
* Competitive salary and benefits package. * Dynamic, fast-paced work environment. * Opportunities for growth and development. * Collaborative and innovative team environment. * Exposure to a wide variety of custom automation projects.
Job Type: Full-time
Pay: From $110,000.00 per year
Benefits: * 401(k) * 401(k) matching * Dental insurance * Health insurance * Health savings account * Life insurance * Paid time off * Retirement plan * Vision insurance
Application Question(s): * Do you have a Green Card or USA citizenship? We can't accept any H1B or other visas.
Experience: * Industrial Controls Design: 5 years (Required)
Ability to Commute: * Randolph, NJ 07869 (Required)
Ability to Relocate: * Randolph, NJ 07869: Relocate with an employer provided relocation package (Required)
Willingness to travel: * 25% (Required)
Work Location: In person
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Location:
Randolph, NJ, United States
Job Type:
FullTime

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