Process Development Engineer – Printing & Thin-Film Materials Location: Charlotte, NC area A growing advanced materials manufacturer is seeking a Process Development Engineer to support the scale-up of R&D innovations into full-scale production. This role will focus on optimizing print and coating processes, improving manufacturability, and resolving technical challenges on the production floor. The ideal candidate will have a strong background in printing technologies, thin-film or flexible substrates , and cross-functional engineering collaboration.

Key Responsibilities:

Lead process development efforts to transition digital and graphic printing technologies from pilot/R&D into high-volume manufacturing

Support production teams with troubleshooting, optimization, and process improvements for printed and coated products

Develop and implement test methods, quality specifications, and validation protocols for new and existing processes

Collaborate with R&D, materials, quality, and operations to improve throughput, reduce defects, and ensure scalability

Recommend equipment upgrades or modifications based on performance analysis and material compatibility

Investigate new printing techniques, materials, and adhesion technologies to enhance product durability and visual quality

Support root cause analysis and corrective actions on process failures and manufacturing bottlenecks

Author process documentation, operating procedures, and training materials

Travel to production facilities or partner sites as needed (up to %)

Qualifications:

BS or higher in Chemical Engineering, Mechanical Engineering, Materials Science, or related technical field

+ years of experience in process engineering, manufacturing support, or scale-up—preferably in printing, packaging, thin-film, or ink-related industries

Working knowledge of ink adhesion, polypropylene or PET substrates, and surface preparation methods

Hands-on experience with digital or flexographic printing, lamination, or coating lines a plus

Familiarity with continuous improvement tools and methodologies (Lean, Six Sigma, etc.)

Strong communication, analytical, and cross-functional project coordination skills

Preferred Backgrounds May Include:

Digital or industrial printing

Thin-film converting or flexible packaging

Food packaging, medical packaging, or label manufacturing

Adhesion science or surface chemistry for plastics or polymers