Process Engineer – Manufacturing & CNC Process Optimization

???? Location: Gainesville, GA
???? Job Type: Full-Time, On-Site
???? Schedule: Day Shift | On-call when required
???? Department: Manufacturing Engineering
???? Reports To: Engineering Manager

IMS Gear is seeking a highly skilled and motivated Process Engineer to join our manufacturing operations in Gainesville, GA. This position is central to our mission of delivering precision gear components by optimizing and improving our manufacturing processes. You’ll work hands-on with equipment, CNC programming, and process innovation to enhance efficiency, reduce waste, and uphold our high quality and safety standards.

• Conduct process and machine capability studies; drive improvements.
• Develop and refine CNC processes, troubleshoot tooling issues, and perform G-code programming.
• Support APQP, FMEA, and Control Plan creation and reviews.
• Commission and accept complex equipment and machines.
• Select suppliers, evaluate technical offers, and coordinate purchases of indirect materials.
• Define, monitor, and adjust critical process parameters.
• Write and maintain detailed work instructions and training materials.
• Lead feasibility studies and implement custom or modified process solutions.
• Perform root cause analysis on alarms, quality complaints, and process failures.
• Collaborate cross-functionally on 8D problem-solving and continuous improvement projects.
• Ensure compliance with ISO14001, safety, and internal quality standards.
• Support robotic programming and machine control initiatives.
• Supervise student interns and introduce employees to new systems.
• Maintain automation maintenance logs and contribute to knowledge sharing (SharePoint).

Education

• Bachelor’s degree in mechanical engineering or a related field.
• Six Sigma Green Belt certification (preferred).

Experience

• Minimum 5 years in high-volume manufacturing (preferably IATF environment).
• CNC Turning and CAD experience required.
• Familiarity with Star (Swiss) and conventional turning machines.
• FANUC CNC controller knowledge (required); Siemens CNC (preferred).

Skills

• Strong troubleshooting, project management, and data analysis skills.
• Ability to read and write CNC programs and interpret gear data (CMM preferred).
• Robot programming and electrical/mechanical schematic reading.
• Excellent communication, documentation, and training capabilities.
• Proficiency in Microsoft Office; strong statistical and analytical thinking.
• Self-motivated, team-oriented, and highly organized.

• Occasional lifting (up to 25 lbs.) and pushing/pulling (up to 50 lbs.).
• Frequent standing, walking, bending, reaching, and using fine motor skills.
• Exposure to active manufacturing environments – PPE required (safety glasses, hearing protection, safety shoes).

• ???? 401(k) with 4% company match – no vesting period
• ???? Comprehensive Health, Dental, Vision Insurance
• ????️ Company-Paid Life and Disability Insurance
• ????️ 15 Days PTO + 10 Paid Holidays
• ???? Relocation Support (as per policy)

At IMS Gear, we believe in shaping the future of mobility through precision and innovation. We are proud to foster a collaborative and inclusive workplace where your contributions matter. Join our team and be part of something that drives the world forward.

IMS Gear is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees regardless of race, color, religion, gender, national origin, disability, or veteran status.

Take the next step in your engineering career with IMS Gear. We look forward to welcoming you to our team.

Disclaimer: This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the position. Duties, responsibilities, and activities may change, or new ones may be assigned at any time with or without notice.