Job Overview:

The Project Engineer plans, designs and implements manufacturing processes to improve efficiency during the product development phase and the transition into the production phase.

Responsibilities and Duties Required:

Assure and verify compliance of manufacturing methods as defined on customer drawings, specifications, and purchase order requirements.

Create and manage all required Bills of Material in support of assigned product.

Create supply chain flow down requirements.

Collaborate with other management personnel to develop and maintain new products and design change milestones.

Submit tooling and program requests to appropriate manufacturing engineers with concepts.

Create manufacturing router processes on assigned projects.

Create all time standards on routers and verify they meet our quote.

Review and approve all fixture designs and CNC programs.

Prepare and lead efforts pertaining to customer product reviews to include Production Readiness Reviews when applicable.

Review and disposition product repairs, reworks, and MRB’s.

Investigate and oversee root cause and corrective actions on assigned programs.

Ensure completeness of milestone plans and verify tasks for assigned products are completed accordingly.

Lead efforts pertaining to customer escape utilizing all other engineering members to ensure accurate data is quickly available for review by the quality manager.

Review manufacturing cost data to ensure that the right plans are in place to meet the cost goals for assigned products.

Responsible to ensure Phase 3 and Phase 4 tasks are completed and approvals are obtained for assigned products.

Supports manufacturing estimator on all quotes for existing assign programs.

Recommend safety & ergonomic improvements in our material handling devices, manufacturing tools, and workstations to accommodate best practices for shop floor personnel.

Participates in discussions with customers and suppliers as required.

Other duties may be assigned, as necessary.

Key Competencies and Success Factors:

Ability to effectively make complex decisions with limited time and information and can determine decision making criteria based on priorities.

Ability to collaborate effectively across multiple disciplines with internal and external resources.

Strong analytical capabilities, with a basic understanding of statistical analysis techniques.

Strong interpersonal skills, independent problem resolution, proven leadership ability, and the ability to manage the requirements of others.

Comfortable leading discussions and debates both within peer group and with matrix business partners, operational partners, and leaders.

Working knowledge of ERP system.

Experience and Skills Required:

Bachelor degree in engineering or related technical field.

Minimum of 10 years experience in manufacturing.

Experience in manufacturing processes manufacturing processes of fabrication, fiber laser, welding, machining, inspection, waterjet, airflow, sheet metal forming, painting and non-destructive testing.

Experience with AS9100.

Must have the ability to research, understand, and implement innovative technologies to reduce cost and improve quality.

Must be able to read and interpret blueprints, symbols, geometric tolerances, and specifications.

Must have working knowledge of the CAD/CAM system use, shop mathematics, sheet metal fabrication, machining, welding, inspection methods, and coatings.

Must be proficient using Microsoft Office products.

Capable of mentoring employees.

Must be a certified Six Sigma Green Belt.

Demonstrates good written and verbal communication skills.

Ability to work independently and on a team.

Ability to work on multiple tasks simultaneously.

Must be able to communicate and read English proficiently.

Job, Working Conditions and Physical Requirements

Physical Demands:

Must be able to lift, move, transport and load items across the building up to 50 pounds at times.

While performing the duties of this job, the employee is frequently required to remain in a stationary position and constantly re-position self to perform required tasks.

May be required to work on slippery and uneven surfaces.

May be exposed to physical hazards from moving equipment, heavy equipment, and machine parts.

May work in close proximity to others.

Visual Acuity:

Visual acuity of 20/20 or corrected.

Close vision, vision, peripheral vision, and the ability to adjust focus.

Ability to read computer screen and documents.

Hearing Ability:

Normal hearing or corrected to normal.

Ability to monitor machine sounds to identify and diagnose changes to take appropriate action.

Working Conditions:

Factory environment.

Occasional work outside normal business hours.

High noise levels from operating machines.

Physical hazards from moving equipment and machine parts.

Breathing fumes, dust, and mist.

Skin exposure to chemicals associated with manufacturing.