Senior Harnessing Manufacturing Engineer
New Today
Pivotal is the leader in the emerging market of electric Vertical Takeoff and Landing (eVTOL) aircraft. We design, develop, and manufacture light eVTOL aircraft and are renowned for the BlackFly, the first light eVTOL to fly manned missions and enter the consumer market.
Read all the information about this opportunity carefully, then use the application button below to send your CV and application.
Efficient, compact, and simple, Pivotal vehicles are designed for a wide range of consumer, public service, and defense applications. Our distinctive tilt-aircraft architecture and scalable platform have been in development, preparing to enter the market for over 10 years. We recently announced our next-generation aircraft, the Helix, planned for general release and scalable production in early 2025.
Mobility is one of the most highly-valued areas of technology investment today. This is the right company, in the right space, the right strategy, at the right time. We invite you to join our amazing team and grow with us.
The Senior Electronics Manufacturing Engineer will lead the assembly, testing, and integration of wire harnesses and printed circuit board assemblies (PCBAs) for both R&D and production of EVTOL aircraft. This role involves partnering closely with design engineering teams to ensure a robust design process, facilitating seamless and high-quality production of harnesses and PCBAs. You will take ownership of manufacturing processes, including overseeing contract manufacturers and managing internal production teams to deliver aerospace-grade harnesses and PCBAs. This includes responsibility for all factory-floor processes, tooling, and continuous improvement initiatives.
Additionally, you will provide strategic oversight for integration planning and operations, including vehicle routing, harness installation, and electrical connections. You will serve as a key technical leader, guiding production and integration efforts while maintaining a relentless focus on quality and precision.
The ideal candidate brings extensive experience in aerospace harness and PCBA manufacturing, a proven track record of establishing and sustaining production processes with an emphasis on quality and reliability, and meticulous attention to detail. If leading end-to-end manufacturing for space-bound systems, driving innovation, and taking ownership of mission-critical hardware excites you, this is the role for you.
Responsibilities
Cable Harnessing Design, optimize, and validate cable harness manufacturing processes, ensuring compliance with industry standards (e.g., IPC/WHMA-A-620)
Collaborate with design and engineering teams to ensure manufacturability of cable harness assemblies
Develop detailed work instructions, tooling, harnessing form boards and testers, process flow diagrams, and quality control plans for cable harness assembly
Troubleshoot production issues and implement corrective actions to meet quality and delivery targets
Work with harnessing suppliers to resolve build and timeline issues and ensure the product meets safety and quality standards
Electronics Manufacturing Support Provide engineering support for the assembly and testing of PCBAs, batteries, and related electronic components
Collaborate with suppliers to resolve technical challenges and improve component reliability
Contribute to the design-for-manufacturing (DFM) and design-for-testability (DFT) initiatives for electronic assemblies
Process Improvement and Optimization Implement Lean Manufacturing principles to improve process efficiency, reduce waste, and enhance productivity
Conduct time studies, capacity analysis, and root cause analysis to support continuous improvement initiatives
Lead efforts to implement advanced manufacturing technologies and automation solutions
Compliance and Documentation Ensure all manufacturing processes comply with relevant aerospace and industry standards
Maintain detailed documentation, including engineering change orders (ECOs), work instructions, and process validation reports.
Support audits and certifications related to AS9100, ISO9001, and other quality systems
Cross-Functional Collaboration Partner with design, quality, and supply chain teams to address production challenges and ensure seamless transitions from prototype to full-scale production
Experience with Design for Manufacturability (DFMA) of electronics and harnessing hardware
Train and mentor production staff and junior engineers on best practices and technical skills with regards to cable harnessing and electronics
Required Qualifications Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or a related field
5+ years of hands-on experience in manufacturing engineering, with a focus on cable harnessing and electronics assembly
Deep understanding of materials used in harness and PCBA manufacturing, including wire types, connectors, epoxies, PCB design considerations, electrical components, board conformal coating materials and application methods, and soldering techniques for various applications
Worked in an R&D environment bringing a product from concept to production
Experience successfully tackling multiple high-priority tasks
Aerospace or defense industry experience is strongly preferred
Proficiency in CAD software (e.g., 3DX Systems, Catia v5) and harness design tools
Familiarity with industry standards such as IPC/WHMA-A-620, IPC-A-610, J-STD-001, SAE AS 50881 and AS9100
Experience with process validation tools such as PFMEA, SPC, and Control Plans
Bonus Qualifications Master’s degree in related discipline, Aerospace Engineering, Mechanical Engineering, Electrical Engineering etc
IPC-620 certification
Interested in working in the eVTOL industry
Knowledge of Part 103 requirements
Basic programming or scripting skills for automation and testing equipment is a plus
Soft Skills Brings positive attitude and energy to the workplace
Strong analytical and problem-solving abilities
Excellent verbal and written communication skills
Ability to work in a fast-paced, collaborative environment
Demonstrated leadership and project management capabilities
$117,000 - $150,000 a year Applicants must be eligible for employment in the United States and willing to work onsite at our HQ office in Palo Alto, CA.
Pivotal offers a comprehensive benefits package, including medical, dental, vision, and 401k plans.
Pivotal is an Equal Opportunity Employer. Pivotal does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status or any other basis covered by appropriate law. All employment is decided on the basis of qualifications, merit, and business need.
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- Location:
- Palo Alto, CA
- Salary:
- $200
- Category:
- Engineering